Archive for Wood

Vuthisa Biochar Trials Ivory Coast – Part 1

By Kobus Venter

Here we have a Ivoire Consommation from Ivory Coast (Cote d’Ivoire) using the Vuthisa 3-Drum Biochar Retort. A concerted effort was made by Kouamé Bahfi (owner of Ivoire Consommation) to make Biochar and promote it as a soil amendment in his region. In this video Gmelina was carbonized (bought in), using twigs and bamboo as the fuel of choice to heat up the retorts. Later on however, it was found that bamboo placed inside the retorts made excellent Biochar and it worked out cheaper as well. I have it on good authority that he will be trying an Adam Retort, built from adobe bricks next. Watch this space…









 

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Vuthisa Biochar Trials Guatemala – Part 1

Herewith Part 1 of the trials and tribulations of starting a Biochar project in Guatemala. Emphasis is on manufacturing Biochar from invasive alien species in the forests of Guatemala, without creating excessive air pollution. Using a retort system means that gaseous products that are normally vented unburnt are in fact now utilised to provide the heat back into the retorts, creating exothermic conditions, providing its own heat for carbonisation. Efficiencies are higher and the final conversion to Biochar (as opposed to making charcoal conventionally) should be around the 25% mark. The ’3-Drum Retort’ system, whereby lower quality and smaller diameter feedstock is burned as fuel to provide the heat into the internal retorts is in the Beta phase and these types of testing will yield valuable lessons. There were many challenges in getting the kiln on to the farm in question. First it travelled by road on the back of a pickup truck and then by boat some 400 kilometres.

Transport

Then it had to be carried on foot to the burn site. Some innovative approaches are adopted, including the use of bamboo sticks to carry the pieces through the bush.

Other challenges we foresee would be to try to get hold of clay to seal the kiln off and this seems to be in short supply. The humidity is high and the first test burn resulted in creating torrefied wood only, so the burn will have to be extended to allow moisture to be driven off. We suggested placing wood piles close to the kiln to dry pre-dry the wood and to consider two subsequent burns: one burn to create the torrefied wood and a second to turn that into Biochar.

To be continued…








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What is a Rocket Stove?

By Vuthisa

Dr. Larry Winiarski, now Technical Director of Aprovecho, began developing the Rocket stove in 1980 and invented the principles of the Rocket stove in 1982. The Winiarski Rocket stove’s simple design and use of common materials make it easily modified for optimal performance. In the last 29 years, variations of the Rocket stove have been built in over 20 countries. The Rocket elbow can be made from different materials such as sand/clay (Lorena), pumice/concrete, heavy steel pipe, 430 stainless steel or refractory ceramic. Find a comprehensive list of Websites, Videos, Downloads and Manufacturers at the bottom of this page with regards to building, using or purchasing a Rocket stove. Click here to go to References


What’s wrong with an open fire?

An open fire, as shown above, is often 90% efficient in turning wood into energy. But only a small proportion (10% to 40%), of the released energy makes it into the pot. Improving combustion efficiency does not appreciably help the stove to use less fuel. On the other hand, improving heat transfer efficiency to the pot makes a large difference. Improving the combustion efficiency is necessary to reduce smoke and harmful emissions that damage health. Improving heat transfer efficiency can significantly reduce fuel use. Fire is naturally good at its job, but pots are not as good at capturing heat because they are inefficient heat exchangers. In order to reduce emissions and fuel use, the stove designer’s job is to first clean up the fire and then force as much energy into the pot or griddle as possible. Both of these functions can be accomplished in a well engineered cooking stove and a Rocket stove. A Rocket stove is a type of stove combining the air-intake with the fuel-feed slot in an opening into the combustion chamber extending into an “internal chimney” before exiting through the vertical chambered heat exchanger.  Some models have the chimney located in a different location, drawing emission gases along a horizontal path (sometimes below cooking points) before exiting through the vertical chimney.

Click on image above to play GIF animation

Or download image here.

A Rocket stove is signified by ease of construction and simplicity of building materials while accepting small-diameter fuel such as twigs or small branches, yielding high combustion efficiency and directing the resultant heat most effectively. A Rocket stove achieves efficient combustion of the fuel at a high temperature by ensuring that there is a good air draft into the fire, controlled use of fuel, complete combustion of volatiles, and efficient use of the resultant heat.  As the fuel burns within the combustion chamber, convection draws in new air from below ensuring that any smoke from smoldering wood near to the fire is also drawn into the fire and up the chimney. The chimney should be insulated to maximize the temperature and improve combustion.  The design of the stove means that it can operate on about half as much fuel as a traditional open fire and can use smaller diameter wood. Some models can accept whole logs, with only the tips combusting. In horizontal feed magazines the fuel has to be pushed into the combustion chamber at regular intervals. The advantage of this system is that the heat output can be adjusted as required, but the disadvantage is that if left unattended the fire will extinguish.

Rocket stoves are usually insulated and some are raised up from the floor which reduces the danger of children burning themselves. For space heating purposes the heat is transferred to a heat store which can in some cases be part of the structure of the house itself. The exhaust gases then pass out of the building via the chimney. The use of a cooking hood is recommended as the hood and chimney combination does not influence the rate at which air is introduced to the fire. The “internal chimney” creates the optimum amount of draft for fuel-efficient combustion.

A Rocket stove’s main components are:

Fuel magazine: Into which the unburned fuel is placed and from where it feeds into the combustion chamber. The fuel magazine can be horizontal where additional fuel will be added manually or vertically for automatic feeding (gravity feed) of fuel. The fuel magazine can be simple steel piping or even ceramic pipe. Fuel shelves serve as the platform for the fuel that is used with the stove. This slightly raised platform makes it possible for air to flow over and under the fuel source.

Combustion chamber/Internal chimney: At the end of the fuel magazine where the wood is burned. Internal chimneys are mere extensions of the combustion chamber and may be constructed from a larger tin can to piping and provide the required draft to maintain the fire. The top of the combustion chamber/chimney serve as the support for the cooking area. Some Rocket stove designs have chimneys in a separate location to the combustion chamber.

Chimneys: Located above the combustion chamber or to one side or can be part of the hood extraction system.

Heat exchanger: To transfer the heat to where it is needed, i.e. the cooking pot. From the chimney the heat passes into a suitable heat exchanger to ensure the efficient use of the generated heat. For cooking purposes the design keeps the cooking vessel in contact with the fire over the largest possible surface area by use of a pot skirt to create a narrow channel which forces hot air and gas to flow along the bottom and sides of the cooking vessel. The pot is usually encompassed by a fixed or adjustable pot skirt. The pot skirt functions as a shield to force the emission gases to pass close to the container holding the food. The gap between the skirt and the pot is also known as the pot gap. The pot gap calculation is crucial to the performance of the stove and excel spreadsheets are usually used to calculate this gap.

Rocket stoves are found more commonly in third world countries where wood fuel sources are scarce but it has been introduced in the United States in recent years. Some of them are small for portability with insulation inside a double-walled design with a chamber for partial biomass gasification and additional mixing to increase power output and provide a cleaner, more complete burn. In some models, as the wood is converted to charcoal, it falls through a grate for later collection and carbon sequestration. Since the Rocket stove is a wood burning cooking stove, obtaining fuel while on a camping trip is easy. Unlike a campfire, the Rocket stove will function very well using small branches and limbs that tend to litter the floor of the woods. This means there is no need to chop larger sections of wood into smaller sections in order to feed the fire.

References:

Websites

http://en.wikipedia.org/wiki/Rocket_stove
Definition of a Rocket stove

http://www.bioenergylists.org/stovesdoc/Still/Rocket%20Stove/Principles.html
Larry Winiarski’s Rocket Stove Principles (Dean Still)

http://www.bioenergylists.org/stovesdoc/Design/Design.html
Biomass Cookstove Design and Testing

http://www.ehow.com/how_2265305_build-winiarski-rocket-stove.html#ixzz1H5MC0jJa
How to Build a Winiarski Rocket Stove

http://www.ehow.com/how_4507160_build-rocket-stove.html
How to Build a Rocket Stove

http://www.ehow.com/how_6550436_make-rocket-stove-camping.html
How to Build a Rocket Stove for Camping

http://www.rocketstove.org
Where you go on the web to find (or to learn how to make) Rocket stoves that work (Peter Scott)

http://www.treehugger.com/files/2009/03/rocket-stoves.php
Rocket Stoves: Build Your Own Ultra-Efficient Cook Stove (Video)

http://www.mnn.com/your-home/at-home/stories/rocket-stoves-tips-for-designing-your-own
Rocket stoves: Tips for designing your own

http://www.rocketstoves.com/
Website of the Book Rocket Mass Heaters

http://www.pyroenergen.com/articles08/eco-rocket-stove.htm
PYRO-Eco Stove for Cooking on Rural Areas (Junji Takano)

http://bioenergylists.org/en/taxonomy/term/
Rocket stoves (9 web pages)

http://www.appropedia.org/CCAT_rocket_stove
Campus Center for Appropriate Technology (CAT) Rocket stove

http://www.squidoo.com/rocketstoves
Rocket Stoves – Cool Name, Hot Stove

http://www.rootsimple.com/2007/11/our-rocket-stove.html
Our Rocket Stove

http://solarcooking.wikia.com/wiki/Rocket_Stove
Rocket stove

http://www.wonderhowto.com/how-to-build-and-understand-rocket-stove-331886/
How to build and understand a Rocket stove

http://mdulastove.wordpress.com/
Holey Roket (as in Rok+et) : a biomass briquette stove type by Rok Oblak

http://www.stoveteam.org/
Home to the Ecocina Rocket stove

http://vuthisa.com/news/rocket-stove/
Examples of Rocket stove installations in South Africa

http://www.meadowforge.co.uk/DK_rocket_stoves.htm
The DK Rocket stove (UK)

Videos


How to Make a 16 Brick Rocket Stove
http://www.youtube.com/watch?v=235m0EzZF4U DRTV Rocket Stoves


12 Rocket stove mass heaters – efficient wood heat

http://www.aprovecho.org/web-content/media/rocket/rocket.htm
How to build a Rocket Stove


How to make a Rocket stove by Vavrek


Coffee can Rocket stove by Rich


How to Make a Tin Can Rocket Stove by Larry Winiarski

http://www.rocketstove.org/index.php?option=com_content&task=view&id=42&Itemid=93
How to build an institutional Rocket stove – Part 1 to 8 by Peter Scott


Build a Rocket stove by Aprovecho


Operation of the StoveTec Combo Two Door Stove by Dean Still

http://www.richsoil.com/rocket-stove-mass-heater.jsp
Rocket stove mass heater – website containing various instructional videos


Redneck Rocket Stove using cinder blocks


How to assemble special bricks into a Six Brick Rocket Stove with Ken Goyer by Aid Africa


The principles of a Rocket stove and how to build one – Institutional type

http://mdulastove.wordpress.com/holey-rocket/holey-roket-making/
Holey Roket Making (as in Rok+et) by Rok Oblak


Ecocina step by step


Happy Rocket stove users in South Africa

http://wn.com/Rocket_Stove_Workshop
World News now hosts many YouTube videos on Rocket stoves

Downloads

http://stoves.bioenergylists.org/stovesdoc/apro/Institutional_Rocket.pdf
The Institutional Rocket Stove Designed by Dr. Larry Winiarski

http://www.bioenergylists.org/stovesdoc/Pcia/Design%20Principles%20for%20Wood%20Burning%20Cookstoves.pdf
Design Principles for Wood Burning Cook Stoves

http://stoves.bioenergylists.org/stovesdoc/Still/AprovechoPlans/Rocket%20Stove%20Design%20Guide.pdf
Rocket stove design guide

http://www.bioenergylists.org/stovesdoc/Scott/malawi/Malawi%20Repor1.pdf
(See page 9 for fire brick recipes) Introduction of Rocket Stove Technologies (Institutional stoves, Household stoves and insulative refractory bricks) Into Malawi, March- July 2004

http://stoves.bioenergylists.org/stovesdoc/Scott/malawi/Malawi_ReportAug05.pdf
Malawi Report
Feb 1st – April 11th, 2005

http://stoves.bioenergylists.org/stovesdoc/apro/guide/HOUSEHOLD%20Stoves%20Construction%20Manual%20Nov%202004.pdf
MINISTRY OF ENERGY AND MINERAL DEVELOPMENT Energy Advisory Project HOW TO BUILD THE IMPROVED HOUSEHOLD STOVES

http://www.rocketstove.org/images/stories/chimney%20tool/IRS%20Assembly%20Guide%2010%2027%202010%20new.pdf
Institutional Rocket Stove (IRS) Assembly Guide Designed by Peter Scott

http://www.rocketstove.org/images/stories/chimney%20tool/IRS%20Calculation%20Sheet%2010%2026%202010.xls
Pot gap calculation

Manufacturers

http://www.stovetec.net/us/index.php
– StoveTec

http://www.envirofit.org/cookstoves.html
– Envirofit

http://cgi.ebay.com/ws/eBayISAPI.dll?ViewItem&item=330431124275


http://www.speedreading4kids.com/rocket3.htm


http://www.rocketstoves.org/


http://www.stockstorage.com/
The Grover Rocket Stove

http://www.meadowforge.co.uk/DK_rocket_stoves.htm
The DK Rocket Stove








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Is it better to burn wood or charcoal?

By Vuthisa

Is it better to burn wood or charcoal? Half the World’s population of nearly six billion people prepare their food and heat their homes with coal and the traditional biomass fuels of dung, crop residues, wood and charcoal  (Inheriting the world: The atlas of children’s health and the environment, by Bruce Gordon, Richard Mackay and Eva Rehfuess, WHO 2004). In China, India and Sub Saharan Africa, up to 80% of urban households use biomass fuels for cooking. Wood fuel usage is the most predominant with charcoal a close second. What is their respective influence on global warming? Sorry, but this post will not attempt to discuss this complex issue, because the reality is that for most people struggling with energy security, saving the environment is not exactly high on their list. The following paragraphs will instead focus briefly on the burning characteristics of wood and charcoal, because in many cases availability and affordability of the fuel type will dictate which fuel type is being used.

Typically wood has an energy value of between 14 and 18 MJ/kg when burned. Charcoal has an energy value of around 29 MJ/kg, in other words charcoal burns hotter than wood, but when not insulated or not receiving sufficient air supply (including secondary air), the absence of flames or fast flowing CO2 gases will result in less efficient cooking due to a lower heat transfer efficiency (HTE). In other words with conventional charcoal burning (glowing embers) the pot will receive radiant and infrared heat, with the pot positioned close to the coals. Wood burning flames (especially from open fires) tend to ‘lick’ the pot and transfer heat more effectively, but contain products of incomplete combustion (PIC), also known as ‘particulates’, that are harmful to humans when inhaled. In many instances households cannot afford to purchase or install chimneys that remove the smoke. The flames (yellow colored) will also tend to blacken cooking pots. Indoor smoke inhalation gives rise to pneumonia and other respiratory infections – the biggest killer of children under five years of age. Indoor air pollution (IAP) is responsible for nearly half of the more than 2 million deaths each year that are caused by acute respiratory infections (ARI). Good ventilation and improved cooking stoves can dramatically reduce children’s exposure to smoke. Vuthisa currently promotes the StoveTec stove which is very fuel efficient (conserves wood) and emits 70% less smoke. Visit
http://vuthisa.com/news/stovetec
for more information.

Charcoal is preferred over wood as a cooking fuel in many parts of the world because it does not produce smoke, is easier to transport and ready to use in a convenient dry- and broken-up form. Charcoal burning however produces large amounts of Carbon Monoxide (CO) which is harmful to humans when exposed to very high levels. Increasing air flow through the charcoal emits more CO, so if you don’t mix secondary air with the CO and insulate the fuelbed to raise temperatures to spontaneously combust that mix, you’re better off with a glowing ember burn. Most charcoal stoves (i.e. Ceramic Jiko) are not designed around this principle and won’t be much different to your barbecue, whereby you vent all the gases first and then cook on the glowing embers. There is anecdotal evidence that family members have succumbed to CO poisoning, but families using charcoal are very aware usually of it’s dangers and allow for adequate ventilation. Why is CO harmful to humans? Let me explain: The effect of high levels of exposure to CO can be lethal, but even low levels of exposure can have harmful effects. CO diffuses rapidly via blood vessel membranes. Once it’s present in the bloodstream, CO binds to hemoglobin 200 times more readily than oxygen. This forms carboxy-hemoglobin (COHb). COHb reduces the oxygen carrying capacity of the blood and impairs the release of oxygen from hemoglobin. The neurobehavioral effects include impaired coordination, tracking, and driving ability. Cognitive performance is impaired at COHb levels as low as 5%. During exposure to a fixed concentration of CO, the COHb concentration increases rapidly at the onset of exposure. This levels off after about three hours, and reaches steady state after 6 – 8 hours of exposure. Headaches, nausea and loss of consciousness occur at COHb levels of 25-40%. Permanent brain damage and death follow if COHb levels exceed 45%. Vuthisa developed a safe charcoal stove over the last few years to address this very issue.

I don’t advocate charcoal usage over wood, because of the wasteful manner in which charcoal is made and the charcoal trade destroys naturally occurring forests and contributes to global warming. There are signs that governments are trying to regulate the industry by introducing more efficient charcoal-making kilns and establishing plantations to ensure sustainability of the timber source. In Namibia, millions of hectares of encroachment bush is being converted to charcoal and sold to neighboring South Africa as barbecue charcoal. South Africa itself (according to the most recent South Africa Yearbook) is plagued with alien plant infestations, totaling more than 10 million hectares, about eight percent (8%) of the country’s land surface area. The rate of spread is alarming and their numbers are projected to double over the next 15 years. The South African government‘s Working for Water (WfW) programme, aimed at eradicating invasive alien plants and creating employment has been allocated R665,9-million ($83 million USD) in the 2010/11 year, but this amount is not sufficient to contain the problem (Source:
http://www.environment.co.za/weeds-invaders-alien-vegetation/
). The main culprit is Acacia mearnsii, black wattle, a hardwood that just so happens happens to make excellent charcoal. Vuthisa strongly advocates the removal (and stump treatment) of these weeds from riverbanks and open land by converting it to charcoal using a portable charcoal-making kiln similar to what is being used in Namibia. This kiln is not the most efficient of kilns (16 to 20% conversion rate), as the design should really be adapted to burn the off-gas, but it is cheap to construct and portable. This will slow the encroachment rate of the invaders and encourage micro-entrepreneurial activity to alleviate the country’s high unemployment rate.

My verdict: It seems there is no clear winner, just spare a thought for the millions of people that rely on either wood or charcoal for their day to day survival.

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Welcome

Mission Statement

“Investigate and disseminate new and innovative technologies to developing economies.”

Welcome to the official Vuthisa blogging website!

Our journey started back in 1999 on a forestry farm in the beautiful Kamberg valley (KwaZulu-Natal, South Africa). Our plantation management company was tasked with removing invasive alien vegetation from a once pristine riverbed. We decided to convert the piles of slashed Wattle timber into charcoal. The method we used was to convert obsolete underground diesel tanks into pyrolysing kilns. An archaic and inefficient system that yielded barely enough profit to cover the clearfelling operation. We started supplying peri-urban households with charcoal and discovered a great need for affordable-, good quality charcoal, regardless of the fact that they did not have access to charcoal burning stoves, as in other African countries. We started to investigate more efficient methods of producing and ‘burning’ charcoal culminating in a decade long quest to develop better stoves. We started to investigate ways and means of preserving our natural forests and indigenous habitats, reduce indoor air pollution and ultimately minimizing man’s impact on the environment…

… and Vuthisa was born.

Website content

Kindly visit the Home page to see some of the products that have caught our eye and we felt needed more exposure. The Blog page contains all our blog posts sent out, covering a range of subjects, including our most popular post How to make charcoal in your own backyard with the use of a Portable Kiln which received more than 6,436 visits thus far. In December 2011 we launched our own charcoal made from invasive alien tree species. We recently moved our Vuthisa Charcoal Stove development page from the Home page to a blog post titled Charcoal Gas Stove. For project updates please visit the News page where announcement are made, for example, that we now promote the fuel-efficient and smokeless StoveTec wood stove. We advocate that fuel briquettes be made from non-woody agro-residue and more information on the Legacy Foundation’s briquette press construction and user manuals can be found here. We have found an excellent source of over 1,500 practical, hands-on books for development workers:  The Development Bookshop (UK) has a wide range of book topics ranging from How-To books, Energy, Finance to Education. The books are delivered to your door anywhere in the world for around £2. Our Bookshop page includes examples of books we found useful. The recently added Biochar page will bring our readers up to speed with the latest research as well as our own findings. In keeping with living off-grid and minimizing our impact on the environment we are happy to announce our new-formed association with Sunfire Solar Solutions in respect of their incredibly powerful and lightweight range of solar cookers and solar desk lamps. The Hippo Water Roller is such a great concept and we felt we needed to bring this great innovation in water collecting to the consciousness of the people of this planet. We have also added a Digital Solutions division that caters to the needs of companies wanting 3D designs drawn up – or – needs their homes/offices uploaded into the 3D environment of Google Earth, called Geo-modeling. Lastly we also cater for small farmers or plantation owner requiring a map dawn up without the high costs and time delays usually associated with appointing a draughtsman.

Sidebar

On the sidebar you will find a collection of favored links to other websites, PDF file downloads and RSS feeds to the Bioenergylist’s Stove Pages, USAID’s Indoor air Quality (IAQ) Updates and Jean Kim Chaix’s The Charcoal Project.

Feel free to browse around or to send us a comment.

Kobus Venter

Vuthisa (BEE Rating: Level 4)

Contact Us

Have a green product related to living off-grid? Kindly contact us to discuss it and we’ll consider adding it to our range.

…and a final footnote and a South African perspective on exotic plant alien infestation…

Background to exotic alien plant infestation

South Africa (according to the most recent South Africa Yearbook) is plagued with alien plant infestations totaling more than 10 million hectares, about eight percent (8%) of the country’s land surface area and 2.5 million hectares of Acacia mearnsii (black wattle) has steadily encroached on our indigenous bush and once pristine riverbeds. The fight against invasive alien plants is spearheaded by the Working for Water (WfW) programme, launched in 1995 and administered through the Department of Environmental Affairs (DEA). This programme works in partnership with local communities, to whom it provides jobs, and also with government departments, research foundations and private companies. The WfW programme is one of the Natural Resources Management Programmes (NRM).  Other programmes include: Working on Fire, Working for Land, Working for Forests and Eco-Furniture Factories.

Although a step in the right direction it has not prevented the further spread of invasive aliens.  The rate of spread is alarming and their numbers are projected to double over the next 15 years. The WfW programme, also aimed at creating employment has been allocated R665,9-million ($83 million USD) in the 2010/11 year, but this amount is not sufficient to contain the problem (Source:
http://www.environment.co.za/weeds-invaders-alien-vegetation
). CSIR scientists have recently commented: “Although an estimated R6.5 billion was lost every year due to invading alien plants, this would have been an estimated additional R41.7 billion had no control been carried out. This indicates a saving of R35.2 billion every year.”

The main culprit is Acacia mearnsii or black wattle, a hardwood that just so happens to make excellent charcoal. Vuthisa strongly advocates the removal (and stump treatment) of these weeds from riverbanks and open land by converting it to charcoal using our Portable charcoal-making kiln. In Namibia, 26 million hectares of encroachment bush is being converted to charcoal and sold to neighboring South Africa using this method. This kiln is cheap to construct and portable. This will slow the encroachment rate of the invaders and encourage micro-entrepreneurial activity to alleviate the country’s high unemployment rate.

Vuthisa does not advocate charcoal usage over wood, because of the wasteful manner in which charcoal is made and the charcoal trade destroys naturally occurring forests and contributes to global warming. There are signs that governments are trying to regulate the industry by introducing more efficient charcoal-making kilns and establishing plantations to ensure sustainability of the timber source. Vuthisa does advocate the implementation of improved charcoal stoves by low-income households provided the charcoal is derived from the carbonisation of aforesaid Wattle spp. and encroachment bush.

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